| Forming Decorated Metals
Any design pattern finish will look twice as
good when formed. Curved surfaces such as columns,
soffits or similar acquire added reflectivity and brilliance.
Forming is a cost effective technique; specifiers therefore should consider making use of its multiple possibilities.
PLAIN METALS
A. EDGE BENDING
Except for aluminum, all decorated sheet metal alloys in Stainless Steel and
Brass/Copper can easily be bent to at least 90 degrees without noticeable loss
to the decorated finish on the edge. If a sharp, almost pointed, 90 degree angle is necessary, the metal sheet needs
to be V grooved in the back before bending. In this case there is no distortion
of a pattern.
B. DEEP FORMING
If any decorated design patterns, especially symmetric drawings, are deeply "drawn," severe
distortion of the design will result with all metals. In such cases, the designer
should specify free form, random type pattern or texture which will not show
the effects from forming. In some cases, the effect of distortion is desirable as long as it is controllable
at fabrication.
C. COLUMN COVER FORMING
Most column covers are roll or press brake formed. Because such radii are generally
not tight, no visible deformation of the decorated surfaces will result.
D. BENDING/FORMING OF CLEAR COATED SHEET METAL
90 degree edge bending, deep forming or even some roll-forming of previously
clear lacquer epoxy or urethane coating can cause the coating to crack or even
to de-laminate in the bent/formed areas:
COPPER ALLOYS: The micro cracks resulting from above should be resealed after
bending/forming to avoid tarnishing of the edge or formed area.
ALUMINUM: The resulting cracks in the edge or formed areas are much less of
a problem since oxidation of aluminum which is mostly used in indoor applications,
is very slow and insignificant in relation to the probable life cycle of the
application.
Most aluminum alloys and hardness graduated types are relatively brittle and
cannot easily be formed without cracking and without developing an ugly stretching
of the surface called "orange peel." If this condition is severe,
it will affect the decorative finish.
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